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Originally published on August 21, 2018 Last updated on March 6, 2026

Reasons for Barcoding for Inventory Management

As your business grows, so does your inventory. While this is initially a good thing (more inventory usually means your products are in higher demand, which means more sales), things can get a little out of hand if your inventory is not properly being managed or tracked. The smaller your business is the easier it […]

As your business grows, so does your inventory. While this is initially a good thing (more inventory usually means your products are in higher demand, which means more sales), things can get a little out of hand if your inventory is not properly being managed or tracked. The smaller your business is the easier it is to keep track of inventory manually, but it’s best to get into the habit of proper inventory management at the start. With this in mind, you should think about implementing an inventory management software system to help keep things in order and on track so that you never have to worry about your inventory being mismanaged. What’s more, as inventory management software evolves, new features arise like a barcode system. In short, your business deserves the best management techniques you can give it, so why not start with how you handle your inventory?


The Importance of Inventory Management for Your Business

As a business owner and manager, chances are you have experienced poor inventory management at some point in your career. Of course, no business likes to think of their inventory management as “poor,” but this can happen to even the best businesses. It can be the result of ordering more or less inventory than was needed which can lead to misplaced items, ruined or spoiled items (when it comes to foods, makeup, and other perishable items), and lost money and resources overall. While this is a common mistake, the impact can be pretty steep, resulting in loss of revenue and customers over time. When this happens, it can be hard for your business to recover, making it imperative that you have good inventory management skills in place as early as possible.

What’s the Best Way to Manage Your Inventory?

There are many ways to manage your inventory, but when you live in the digital age, using software is your best bet. When managing inventory the old fashioned way, you can run into a lot of issues that could easily be avoided by simply using a cloud software system. There are different kinds of software systems to choose from, but plenty of systems come are designed to work well with what you already have going on. To add even more to your standard system, there is inventory management software with a barcode system that works even better no matter what size your business is or how much inventory you have to work with and keep track of. If you want your business and revenue to grow, investing in an inventory management system with barcodes is the right next step. Of course, you shouldn’t just take our word for it. To help you make your decision on the best inventory management system to use, we have compiled 5 important reasons to consider implementing inventory management software with a barcode system.

image of cardboard boxes needing barcode system

The 5 Important Reasons to Implement Inventory Management Software with a Barcode System

1) It’s Cost Effective

The more products you have, the more likely it is for things to get lost in the shuffle of everyday business. When this happens, you can end up losing products, miscalculating product amounts, and ruining data counts, which can result in one thing: losing money. Using an inventory management software with a barcode system saves you money thanks to the automatic product identification that comes with a barcode system. Almost instantaneous recognition and implementation of data not only saves you time, it also saves you tons of money as well. In addition to ensuring that your stock count is always accurate, a barcode system only costs a few cents per barcode label and gives you the freedom to cut down on training time and labor costs when managing inventory. What’s more, having a barcode system improves productivity, which can result in more sales and more money coming in. Further, a barcode system can lower costs of capital when it comes to carrying and storing inventory. With a barcode system, you will always know exactly how much you need of certain products, saving you from over or under ordering.

Finally, inventory count accuracy can save you money when it comes to tax season as well. Though inventory itself is not deductible, inventory will decrease your “taxable income.”

2) It Eliminates Error

Human error is a drawback you usually can’t avoid, but with a barcode system, you can get a little closer. When manually keeping track of inventory, handwriting can get ruined, papers can get lost, and any number of other tragedies can happen, opening up your business to some serious repercussions. When using a barcode system, keying numbers and keeping track of certain data becomes easier than ever. This is especially user if your product have long serial numbers or lot identifiers.  The likelihood of errors goes way down, allowing you to rest easy as you count, order, and scan inventory.

3) It Ups Security

Your inventory requires the utmost protection because, without it, you really don’t have a business. If your products are lost or stolen, it means more than just wasted money and time: it also means that you won’t have what your customers are looking for when they’re looking for it, which can cause them to take their business elsewhere. If this happens enough times it could ruin the reputation of your business as a whole, losing you money and customers altogether. Thankfully, implementing an inventory management software with barcode system can take care of all of this and more. Barcode technology actually helps lower the risk of mistakes by tightening security. It offers a totally traceable and auditable way of keeping track of your items no matter what happens to them or where they may end up. With this extra security, it lowers the likelihood of theft, loss, and liability.

4) It’s a Time Saver

If you are not working with an automated inventory management system, you are likely having your workers keep track of products manually. This can be anything from writing down inventory data in ledgers, keying the data in, or physically having to move through your warehouse or stockroom to find items to ensure they’re available to ship or move to the main floor. When using a barcode system, you already know what you do and don’t have in stock, where to find a specific product, giving you an accurate idea of what you need, what can wait, and what needs to go out right away.  In addition, a barcode inventory management system can lead to better time management overall. Not only does it save you time, but it gets you in the habit of using the time you have saved wisely. When you have one less thing to worry about, you can automatically put time into promotions, new product development, new campaigns, and more.

5) It Helps You Control Inventory In a More Efficient Way

Overall, implementing inventory management software with a barcode system is just a great way to control your inventory in a more efficient way. You already know how important it is that you have a handle on inventory and stock, so you don’t want to make any room for error where there shouldn’t be. Barcode inventory management software offers an extra layer of protection and security for your business. What’s more, a management system with a barcode gives you the accuracy other systems cannot guarantee. When each item has a barcode to identify it, you never have to worry about whether or not an item is available when it is needed. The system keeps you in the know at all times, so you can always provide your customers with up-to-date and totally accurate information concerning products, ordering, shipping, and more.

An image of happy coworkers giving a high five for implementing an inventory management software with a barcode system

As your business continues to grow, you’re going to want to provide the best possible resources for it. Choosing to implement an inventory management software with a barcode system is one of the best decisions you can make for your business’ longevity and success.

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“The core of maturity, that I see, is starting with a unified view of inventory. I’ve got to be able to accurately represent what do I have, make sure that I know where it’s located so I can get it to my customers quickly.”

— Troy Graham, Descartes

What is the first thing I should fix if I want to scale operations?

Start with a unified view of inventory. The core of maturity starts with being able to accurately represent what you do have and make sure that you know where it’s located to get it to customers quickly. Without a unified view across your warehouses, 3PLs, and vendors, you cannot make the best decisions because you don’t have the best information at hand.

With Inventory Visibility, Businesses Can Make Smarter Allocation Decisions

Once inventory is centralized, businesses can move from reactive updates to intentional allocation. They can decide how much inventory to expose to each channel, when to use buffers, which marketplaces need extra protection, and how seasonality or campaign performance influence availability.

Once I know what inventory I have, how should I decide where to make it available?

Inventory allocation should reflect where orders are coming from, where marketing is working, and which channels carry the most risk. Once you know what you have and where it is located, you can think more strategically using centralized inventory to make prioritization happen automatically. One fertilizer company lost a little over 5,000 orders in one weekend because someone manually uploaded the wrong available inventory to Amazon.

Better Inventory Data Improves Planning, Purchasing, and Growth Bets

Better visibility turns inventory data into a planning tool. With insight into sales velocity, inventory levels, vendors, and channel performance, businesses can make more informed replenishment decisions, avoid overbuying, and test new product lines or vendor-supplied inventory without taking on unnecessary risk.

“You have to have unified inventory to know how to price your products just at that basic level. I can’t price my products if I don’t know the true cost to get it.”

— Mike Bernico, Flxpoint

How does better inventory data help me make smarter buying decisions?

It lets you measure whether your plan is working before you commit more capital. A key question becomes: “Did my plan work? Am I overleveraged in one place or another?” Centralized systems can also help businesses test new product lines or vendor relationships by looking at sales velocity by channel, allowing them to take risks in a calculated and measured way.

Intelligent Order Routing Turns Inventory Complexity Into Automation

Once inventory and supplier data are reliable, businesses can automate fulfillment decisions. Orders can be routed based on cost, speed, margin, location, warehouse priority, vendor fallback, split-shipment rules, or customer expectations. This helps hybrid fulfillment scale because every order does not need a manual review.

How do I decide the best way to fulfill each order?

There is no single answer, which is why order routing needs to account for the context of each order. Intelligent order routing is not just sending an order to someone who has stock; it is taking each and every order and treating it like its own unique use case. Depending on the order, the business may prioritize speed, margin, an internal warehouse, vendor fallback, or preventing split shipments.

Supplier Inventory Sync Extends Inventory Beyond the Four Walls

For hybrid fulfillment to work, supplier inventory needs to become part of the operating model. Supplier sync does not always require advanced technology; it can happen through automated files, FTP, email, APIs, EDI, or ecommerce storefront integrations. The key is replacing manual updates with automated, reliable supplier data.

Can supplier inventory really be treated like part of my own inventory?

Yes, but the goal is not necessarily to force every supplier into a complex integration. Real-time supplier sync can be defined as any way to get an automated update from a supplier, such as Google Sheets, email, FTP, API, EDI, or ecommerce storefront connections. The key is that accurate supplier stock is foundational. If you don’t have an accurate view of what is in stock with your suppliers, you cannot tell your sales channel accurately what’s available.

Exception-Based Workflows Keep Humans Focused Where They Matter

Automation does not remove people from the process. Mature operations let technology handle the routine majority while humans focus on exceptions, such as high-value orders, fraud risk, compliance requirements, restricted products, export rules, or unusual fulfillment scenarios.

If my business has special cases, can automation still work?

Yes. The point is not to automate every possible decision; it is to automate the routine work and surface the exceptions. Businesses should not have to look at every single order. Instead, technology can highlight high-value orders, risky locations, or compliance requirements. The goal is to take care of the 80% of workflows that are obvious while still allowing human review when specific exceptions arise.

The Right Inventory Technology Should Fit the Business, Not Overwhelm It

Software decisions should be based on business fit, not popularity, feature volume, or broad “all-in-one” promises. Growing ecommerce businesses should identify their highest-impact bottleneck, prioritize what matters now, and choose technology that is right-sized but flexible enough to support future phases of growth.

How should I choose software without overbuying or picking the wrong system?

Start with your priorities, not the biggest feature list. Avoid an all-in-one system that claims to “do everything under the sun” and look for a “best of breed approach” with systems that can scale as you add channels or vendors. The practical advice is to stack rank what matters now, make sure the system can support future phases, and choose technology that fits your business rather than overwhelming it.

How to Scale Ecommerce Operations Beyond Spreadsheets

For many growing ecommerce businesses, Finale and Flxpoint work together as a practical answer to these challenges. Finale helps centralize and manage internal inventory, purchasing, warehouse operations, and stock visibility, while Flxpoint helps connect vendor inventory, automate supplier sync, and route orders across hybrid fulfillment networks. Together, they give businesses a best-of-breed way to improve inventory accuracy, reduce spreadsheet work, and scale fulfillment without forcing every process into a one-size-fits-all system.

Ecommerce Fulfillment Operations FAQ

What Is Ecommerce Fulfillment Operations?

Ecommerce fulfillment operations are the processes that move an online order from purchase to delivery. This includes managing inventory, syncing product availability across channels, routing orders to the right warehouse, 3PL, supplier, or vendor, and making sure the customer receives the right product on time. As discussed in the webinar, fulfillment is no longer limited to “what’s in my warehouse these days”; growing businesses may rely on internal warehouses, 3PLs, marketplace fulfillment services, and supplier inventory at the same time.

What Are Ecommerce Fulfillment Operation Examples?

Examples of ecommerce fulfillment operations include updating inventory across Shopify, Amazon, Walmart, and other sales channels; allocating inventory to specific marketplaces; sending orders to an internal warehouse, 3PL, or vendor; syncing supplier inventory through files, APIs, EDI, email, or FTP; replenishing warehouse stock based on sales velocity; and flagging exceptions such as high-value orders, compliance requirements, or restricted products. In the webinar, the speakers also discussed hybrid fulfillment examples where a business may fulfill some products from its own warehouse and use vendors as a fallback or extension of available inventory.

How Can I Track My Inventory at an Ecommerce Fulfillment Center?

The best way to track inventory at an ecommerce fulfillment center is to create a unified inventory view that shows what is available, where it is located, and how that inventory connects to each sales channel. That means tracking inventory across internal warehouses, fulfillment centers, 3PLs, marketplace fulfillment programs, and supplier locations instead of relying on disconnected spreadsheets. The webinar emphasized that businesses need to “accurately represent” what they have and know where it is located so they can get products to customers quickly.

How Can I Connect My Inventory to My Supplier?

You can connect supplier inventory through several methods, depending on what the supplier supports. The webinar discussed low-tech and advanced options, including automated Excel or CSV files, Google Sheets, email updates, FTP servers, APIs, EDI, and direct connections to ecommerce storefronts such as Shopify, BigCommerce, or Magento. The key is to ask suppliers how they share inventory today, then use a system that can automate that data flow instead of manually copying supplier inventory into spreadsheets.

What Is Ecommerce Order Routing?

Ecommerce order routing is the process of deciding where an order is fulfilled from after a customer buys. In a simple operation, every order may go to one warehouse. In a more complex or hybrid fulfillment model, the best fulfillment source may depend on inventory availability, shipping speed, cost, margin, customer location, warehouse priority, vendor fallback rules, or whether the order should be split. The webinar described intelligent order routing as treating each order like its own use case, so businesses can automate the best fulfillment decision without manually reviewing every order.

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