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Originally published on May 1, 2021

How the Logistics Industry Prepares for the Holiday Season

For years, the winter holiday season, which stretches from Thanksgiving to the end of the year, has been the busiest time of year for retailers, warehouses and shippers. Increased demand for products means that stores and fulfillment centers need to ensure enough stock to successfully fulfill orders. Increased demand for shipping means that companies need […]
How the Logistics Industry Prepares for the Holiday Season

For years, the winter holiday season, which stretches from Thanksgiving to the end of the year, has been the busiest time of year for retailers, warehouses and shippers. Increased demand for products means that stores and fulfillment centers need to ensure enough stock to successfully fulfill orders. Increased demand for shipping means that companies need to plan out their shipping and delivery schedules in advance to minimize the chance of packages arriving late or getting lost. So how do logistics companies prepare for the holiday season?

What Affects Holiday Season Logistics

The holiday season in 2020 was like no other due largely to the pandemic and a dramatic shift in consumer habits. During the third quarter of 2020, e-commerce sales increased by 36.7% from the year before. A change in shopping habits is just one factor that affects holiday retail sales and logistics. A few of the things logistics companies need to prepare for during the holiday season include:

  • A shortage of delivery drivers: As the number of online orders increases, particularly during the holiday season, the need for delivery drivers will increase. The Bureau of Labor Statistics estimates that employment opportunities for delivery drivers will increase at a faster-than-average rate of 5% between 2019 and 2029. Not having enough drivers on the road to handle the influx of packages can crease shipping logjams, both for warehouses waiting to receive shipments and customers waiting to receive their orders.
  • Limited shipping services available: Along with the number of drivers on the road, the size and capacity limits of the trucks they drive can also affect logistics during the holidays. During the 2020 holiday season, private shippers set limits for retailers and refused to pick up orders after a point. Many of those orders were then funneled to the U.S. Postal Service, which struggled to keep up with the demand and the influx of packages.
  • An increase in the number of orders and shipments: The more orders there are, the more companies need to be prepared to fill those orders. That means having enough stock on hand to avoid stock-outs or delays. It also means having enough staff in a warehouse to pick and pack shipments.

How to Prepare Inventory for the Holiday Season: Action Steps to Take

Preparation ensures that your company stays ahead of the curve during the busiest time of year. Being prepared also improves customer satisfaction and can strengthen the relationships your company has with shippers and other third-party partners. Following a holiday inventory checklist can help you be as prepared as possible.

Order Inventory Well in Advance

Whether you operate a brick and mortar store, an online store or a combination, you need to have enough stock on hand to sell to customers. To get a sense of the stock levels you might need during the holidays, review sales and inventory from the prior year. You can also conduct an inventory stock audit to confirm that the numbers in your inventory management software match the numbers on your store or warehouse shelves.

Once you’ve estimated how much you’ll need to order to keep up with holiday demand, estimate how much extra time you’ll need for orders. You’ll generally want to allow at least an extra day or two for orders during the busy time. That amount of time should be sufficient to account for any delays on the manufacturer’s or shipper’s end.

Hire Seasonal Staff

An increase in orders can mean that your warehouse staff needs to work extra hard to get packages packed and shipped in a timely fashion. To keep up with demand and keep your employees safe, a better move might be bringing on new team members during peak periods. Again, you can look at last year’s numbers to get an idea of how many new employees to hire during this year’s holiday season.

When you hire seasonal team members, be clear about what their responsibilities are. Since you might not have much time to train them or for them to become familiar with your warehouse’s processes, it can be a good idea to limit their responsibilities and roles to the simplest of tasks or to tasks that don’t require a lot of knowledge of the warehouse layout and storage system. For example, seasonal team members can be responsible for packing boxes rather than picking products off the shelf.

Talk to Your Team

What works and what doesn’t when it comes to your warehouse management and inventory management? Your current team can provide a wealth of insight. Ask them to share, either anonymously or not, their opinions or ideas about what you can do differently to streamline processes, make the workplace safer or generally improve the situation during the busier times of the year.

Another option is for you to get on the warehouse floor yourself to see how things operate. When you spend time on the floor, you can spot inefficiencies or issues that arise. You can also get a clearer sense of what improvements might be effective for the holiday season.

Automate and Streamline Your Inventory Management

Updating your inventory management method before the holiday shopping season begins can help reduce your stress levels and keep things running smoothly even when orders are at their peak. A cloud-based inventory management software program streamlines your process in several ways. First, you can access the platform from any device that has an internet connection. Second, the platform lets you keep track of inventory levels at multiple locations and across multiple platforms. You don’t have to worry about overselling products.

An inventory management software platform can also take the guesswork out of reordering products, meaning that you are less likely to run out of the most in-demand products in the midst of the busiest season of the year.

Consider Alternative Fulfillment Options

If you are concerned about forces beyond your control, such as driver shortages or limited shipping capacity, affecting the timeliness of your deliveries or orders, it can be worthwhile to explore other fulfillment options as the holidays approach. One option that has become popular with retailers and consumers recently is buying online and picking up orders in stores.

The in-store pickup option benefits companies by reducing shipping costs and lightening the load in the warehouse. If the store already has the items ordered on its shelves, an employee can pick them, package them up and prepare them for pick-up at the customer service desk. If the items need to ship to the store, they can travel with the rest of the store’s shipment, cutting down on the number of packages the warehouse needs to assemble and prepare for shipping.

Communicate With Customers

Clear communication with customers is vital for your company’s health at all times of the year, and it becomes more critical during peak seasons. Just as you might allow yourself extra time to place orders during the holiday rush, it’s a good idea to let customers know their deadlines for shipping and to move those deadlines ouut by a day or two if you anticipate higher than average order volume.

Another way to communicate with customers is to be proactive about reaching out to them if there is a delay or another issue with their order. For example, if the item ends up being out-of-stock, communicate the information to the customer right away, letting them know when you expect it to arrive and giving them a list of options, such as waiting or canceling the order.

When Is the Busiest Time of Year for the Logistics Industry?

The winter holiday season includes events that occur in November and December. Some days during the season are busier than others. Certain holidays that fall outside of the traditional winter holiday season also lead to an increase in demand for the logistics industry. Some of the busiest times of year include:

  • Halloween: Costumes, Halloween decorations, and party supplies are a spike for e-commerce retailers, but the biggest issues sellers face are fake orders and used returns. Shoppers will buy products, use it once, then return the item. The seller faces the dilemma of accepting the returned product and processing the order at a loss, disposing of the item, or letting the customer keep it at a loss: all negatively impact the seller’s bottom line and are bad for the environment.
  • Thanksgiving weekend: In the past, the big shopping day around Thanksgiving was Black Friday, but today, the single-day sales event has grown to become a weekend-long sales event.
  • Cyber Monday: Black Friday and Cyber Monday were once distinct retail events, but the ecommerce industry and sellers have stretched offers and promotions starting in November, almost until Christmas. The result is that shoppers’ spikes have been smoothed over the course of November since Cyber Monday deals are being offered earlier in the year.
  • Super Saturday: Although plenty of people get their holiday shopping done early, there are also those who put things off until practically the last minute. Many of those shoppers head out on “Super Saturday,” the last Saturday before Christmas, to place their orders or shop in person.
  • Valentine’s Day: Outside of the winter holiday season, there are some other busy times of the year for the retail and logistics industry.
  • Mother’s and Father’s Days: Two other holidays are also busy times for the logistics industry due to an uptick in consumer spending.

Logistics Checklist for the Holidays: Best Practices

As the holiday season approaches, committing to a few best practices can help you weather the influx in orders, keep shipping on schedule and keep your team happy and safe on the job.

  • Know carrier and manufacturer’s schedules: Most shipping companies have a holiday schedule that determines when they will pick up orders or deliver shipments. To avoid having a pile of packages waiting at the warehouse right before a big holiday, make sure you familiarize yourself with the shipping schedule and set your own delivery and order schedule based on it.
  • Adjust your orders as needed: Demand for some products increases during the holidays, so it’s important that you adjust your company’s orders to account for that increase in demand. You might also need to rearrange your warehouses to account for a temporary influx of a particular product.  You may also need to adjust where your stock lives. If online sales are booming, but in-person sales are slow, allocate more products to your online channels than to your brick-and-mortar stores.
  • Be flexible: Multiple factors affect people’s spending during the holiday season. When the economy does well, people spend more. When unemployment is high and there’s more uncertainty, they might tighten their purse strings and cut back on holiday spending. Having some flexibility as an e-commerce retailer, such as being able to adjust your stock levels or order more popular products quickly, will help you successfully navigate the holiday season.
  • Be open: Listen to input and suggestions from others, whether they are employees on the warehouse floor or customers who might be happy or not-so-thrilled with your company. Taking advice and listening to ideas can help you decide what you can do better during the next holiday season.
  • Use technology to your advantage: Software, apps and devices such as mobile barcode scanners can streamline your inventory management processes and speed up things on the warehouse floor. The technology available for inventory and logistics management has gotten lighter and more affordable over the years. It’s a good idea to investigate your options and choose a platform that will simplify your processes during both the busiest times of the year and the slower periods.

How Finale Inventory Can Help with Inventory Management

Finale Inventory can help you prepare for the busy holiday season in several ways. Our cloud-based inventory management software gives you insight into your past sales and lets you quickly see what you have on hand now. You can use the software to predict ordering needs and sales for the holidays based on past sales. The mobile barcode scanner and app speed up the process of receiving shipments at your warehouses or other locations. The scanner also makes quick work of order picking so your team can pick and pack products for shipments efficiently.

Schedule a Demo Today

Want to see what Finale can do for yourself? Schedule a demo to see the software in action!

“The core of maturity, that I see, is starting with a unified view of inventory. I’ve got to be able to accurately represent what do I have, make sure that I know where it’s located so I can get it to my customers quickly.”

— Troy Graham, Descartes

What is the first thing I should fix if I want to scale operations?

Start with a unified view of inventory. The core of maturity starts with being able to accurately represent what you do have and make sure that you know where it’s located to get it to customers quickly. Without a unified view across your warehouses, 3PLs, and vendors, you cannot make the best decisions because you don’t have the best information at hand.

With Inventory Visibility, Businesses Can Make Smarter Allocation Decisions

Once inventory is centralized, businesses can move from reactive updates to intentional allocation. They can decide how much inventory to expose to each channel, when to use buffers, which marketplaces need extra protection, and how seasonality or campaign performance influence availability.

Once I know what inventory I have, how should I decide where to make it available?

Inventory allocation should reflect where orders are coming from, where marketing is working, and which channels carry the most risk. Once you know what you have and where it is located, you can think more strategically using centralized inventory to make prioritization happen automatically. One fertilizer company lost a little over 5,000 orders in one weekend because someone manually uploaded the wrong available inventory to Amazon.

Better Inventory Data Improves Planning, Purchasing, and Growth Bets

Better visibility turns inventory data into a planning tool. With insight into sales velocity, inventory levels, vendors, and channel performance, businesses can make more informed replenishment decisions, avoid overbuying, and test new product lines or vendor-supplied inventory without taking on unnecessary risk.

“You have to have unified inventory to know how to price your products just at that basic level. I can’t price my products if I don’t know the true cost to get it.”

— Mike Bernico, Flxpoint

How does better inventory data help me make smarter buying decisions?

It lets you measure whether your plan is working before you commit more capital. A key question becomes: “Did my plan work? Am I overleveraged in one place or another?” Centralized systems can also help businesses test new product lines or vendor relationships by looking at sales velocity by channel, allowing them to take risks in a calculated and measured way.

Intelligent Order Routing Turns Inventory Complexity Into Automation

Once inventory and supplier data are reliable, businesses can automate fulfillment decisions. Orders can be routed based on cost, speed, margin, location, warehouse priority, vendor fallback, split-shipment rules, or customer expectations. This helps hybrid fulfillment scale because every order does not need a manual review.

How do I decide the best way to fulfill each order?

There is no single answer, which is why order routing needs to account for the context of each order. Intelligent order routing is not just sending an order to someone who has stock; it is taking each and every order and treating it like its own unique use case. Depending on the order, the business may prioritize speed, margin, an internal warehouse, vendor fallback, or preventing split shipments.

Supplier Inventory Sync Extends Inventory Beyond the Four Walls

For hybrid fulfillment to work, supplier inventory needs to become part of the operating model. Supplier sync does not always require advanced technology; it can happen through automated files, FTP, email, APIs, EDI, or ecommerce storefront integrations. The key is replacing manual updates with automated, reliable supplier data.

Can supplier inventory really be treated like part of my own inventory?

Yes, but the goal is not necessarily to force every supplier into a complex integration. Real-time supplier sync can be defined as any way to get an automated update from a supplier, such as Google Sheets, email, FTP, API, EDI, or ecommerce storefront connections. The key is that accurate supplier stock is foundational. If you don’t have an accurate view of what is in stock with your suppliers, you cannot tell your sales channel accurately what’s available.

Exception-Based Workflows Keep Humans Focused Where They Matter

Automation does not remove people from the process. Mature operations let technology handle the routine majority while humans focus on exceptions, such as high-value orders, fraud risk, compliance requirements, restricted products, export rules, or unusual fulfillment scenarios.

If my business has special cases, can automation still work?

Yes. The point is not to automate every possible decision; it is to automate the routine work and surface the exceptions. Businesses should not have to look at every single order. Instead, technology can highlight high-value orders, risky locations, or compliance requirements. The goal is to take care of the 80% of workflows that are obvious while still allowing human review when specific exceptions arise.

The Right Inventory Technology Should Fit the Business, Not Overwhelm It

Software decisions should be based on business fit, not popularity, feature volume, or broad “all-in-one” promises. Growing ecommerce businesses should identify their highest-impact bottleneck, prioritize what matters now, and choose technology that is right-sized but flexible enough to support future phases of growth.

How should I choose software without overbuying or picking the wrong system?

Start with your priorities, not the biggest feature list. Avoid an all-in-one system that claims to “do everything under the sun” and look for a “best of breed approach” with systems that can scale as you add channels or vendors. The practical advice is to stack rank what matters now, make sure the system can support future phases, and choose technology that fits your business rather than overwhelming it.

How to Scale Ecommerce Operations Beyond Spreadsheets

For many growing ecommerce businesses, Finale and Flxpoint work together as a practical answer to these challenges. Finale helps centralize and manage internal inventory, purchasing, warehouse operations, and stock visibility, while Flxpoint helps connect vendor inventory, automate supplier sync, and route orders across hybrid fulfillment networks. Together, they give businesses a best-of-breed way to improve inventory accuracy, reduce spreadsheet work, and scale fulfillment without forcing every process into a one-size-fits-all system.

Ecommerce Fulfillment Operations FAQ

What Is Ecommerce Fulfillment Operations?

Ecommerce fulfillment operations are the processes that move an online order from purchase to delivery. This includes managing inventory, syncing product availability across channels, routing orders to the right warehouse, 3PL, supplier, or vendor, and making sure the customer receives the right product on time. As discussed in the webinar, fulfillment is no longer limited to “what’s in my warehouse these days”; growing businesses may rely on internal warehouses, 3PLs, marketplace fulfillment services, and supplier inventory at the same time.

What Are Ecommerce Fulfillment Operation Examples?

Examples of ecommerce fulfillment operations include updating inventory across Shopify, Amazon, Walmart, and other sales channels; allocating inventory to specific marketplaces; sending orders to an internal warehouse, 3PL, or vendor; syncing supplier inventory through files, APIs, EDI, email, or FTP; replenishing warehouse stock based on sales velocity; and flagging exceptions such as high-value orders, compliance requirements, or restricted products. In the webinar, the speakers also discussed hybrid fulfillment examples where a business may fulfill some products from its own warehouse and use vendors as a fallback or extension of available inventory.

How Can I Track My Inventory at an Ecommerce Fulfillment Center?

The best way to track inventory at an ecommerce fulfillment center is to create a unified inventory view that shows what is available, where it is located, and how that inventory connects to each sales channel. That means tracking inventory across internal warehouses, fulfillment centers, 3PLs, marketplace fulfillment programs, and supplier locations instead of relying on disconnected spreadsheets. The webinar emphasized that businesses need to “accurately represent” what they have and know where it is located so they can get products to customers quickly.

How Can I Connect My Inventory to My Supplier?

You can connect supplier inventory through several methods, depending on what the supplier supports. The webinar discussed low-tech and advanced options, including automated Excel or CSV files, Google Sheets, email updates, FTP servers, APIs, EDI, and direct connections to ecommerce storefronts such as Shopify, BigCommerce, or Magento. The key is to ask suppliers how they share inventory today, then use a system that can automate that data flow instead of manually copying supplier inventory into spreadsheets.

What Is Ecommerce Order Routing?

Ecommerce order routing is the process of deciding where an order is fulfilled from after a customer buys. In a simple operation, every order may go to one warehouse. In a more complex or hybrid fulfillment model, the best fulfillment source may depend on inventory availability, shipping speed, cost, margin, customer location, warehouse priority, vendor fallback rules, or whether the order should be split. The webinar described intelligent order routing as treating each order like its own use case, so businesses can automate the best fulfillment decision without manually reviewing every order.

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